Sunday, March 16.

BREAKING NEWS

  • >>19-Apr-2010: XJ650 Hardtail Chopper
  • >>07-Apr-2010: The New Everything Yamaha XJ650 Site
  • >>06-Apr-2010: Hacked
  • >>23-Jul-2009: XJ650 Adventure
  • >>26-May-2009: Green with Envy
  • >>06-Apr-2009: HOW TO: Bench Synch your Carbs
  • >>30-Mar-2009: HOW TO: Install a Headlight Modulator
  • >>27-Mar-2009: Red Beast
  • >>12-Jan-2009: HOW TO: Test a Relay
  • >>11-Jan-2009: Silver Special Maxim

XJ650 Hardtail Chopper

I came across this chopper on my countless hours spent looking at pictures of Yamaha Maxim and Seca motorcycles. I really loved the clean look of this hardtail chopper. I had the misfortune of losing my muffler on a midnight ride into Istanbul, Turkey and I remember how loud it was. Looking at the missing muffler on this motorcycle makes me cringe thinking about the noise this bad boy must unleash. The owner of this Yamaha XJ650 hardtail is a g...

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The New Everything Yamaha XJ650 Site

Well after many hours in front of the computer I have given the Everything Yamaha XJ650 site a complete face lift. I hope you like the new look. T...

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Hacked

Over the weekend this site was hacked. I'm not sure why, it's not as if we have a huge following. I'm pretty sure it's the Honda CBR crowd jealous...

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XJ650 Adventure

I know alot of people just come to this site for the great 'How-To's" and to get ideas for their XJ650 restoration projects but I wanted to direct...

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Howto

HOW TO: Bench Synch your...

This is a "How-To" on bench-synching carburetors. I've noticed quite a people (me being one of them) searching for clear instructions on how to do this. At some point recently I came upon them, but I can't seem to find them anymore. So, I decided to

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Fuel

HOW TO: Bench Synch your...

This is a "How-To" on bench-synching carburetors. I've noticed quite a people (me being one of them) searching for clear instructions on how to do this. At some point recently I came upon them, but I can't seem to find them anymore. So, I decided to

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Electrical

HOW TO: Install a Headli...

Have you ever seen those motorcycles coming at you with those headlight modulators? The pulsating headlight makes them very noticeable to other motorists. Unfortunately, these units can be rather expensive. After doing some research, I've come up wi

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Engine

Readersrides

XJ650 Hardtail Chopper...

I came across this chopper on my countless hours spent looking at pictures of Yamaha Maxim and Seca motorcycles. I really loved the clean look of this hardtail chopper. I had the misfortune of losing my muffler on a midnight ride into Istanbul, Turk

More...

Chasis

HOW TO: Change your fork...

You noticed it sometime back, but ignored it hoping it would go away. But, it hasn't. In your embarrassment, you quickly wipe off your fork tubes when meeting friends for fear that they might say something. Worse yet, it's gotten so bad that your fr

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Travel

XJ650 Adventure...

I know alot of people just come to this site for the great 'How-To's" and to get ideas for their XJ650 restoration projects but I wanted to direct you to another side of owning a Yamaha XJ650... riding! As the administrator of this blog you can gues

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Ads

XJ650 Swarmed by Gypsies in Albania

Daily Deals

HOW TO: Install a fuel filter

Posted on January 6, 2009 and filed under , , . You can follow any responses to this entry through theRSS 2.0 . You can leave a response or trackback to this entry from your site

Primeline 7-02357 Fuel Filter
For those who've requested a "How-To" on installing a fuel filter, here you go. This one's actually pretty easy. I had mine installed in about ten minutes. That includes the time it took to take pictures and notes. The fuel filter we'll be installing is a Primeline part number 7-02357.

You should be able to pick one up at any CARQUEST or NAPA auto parts store (Note: NAPA sells it under the Balkamp# 740-1158). You may even be able to find one in you local hardware store. Look in their small engine department (think: lawnmower). You'll also need a couple of clamps, a pair of cutters, a flat-headed screwdriver (for prying), and a 12mm wrench.

We'll be working on my 1981 Yamaha XJ650 Maxim...

xj650 blog 1981 Yamaha XJ650 Maxim
Here are the steps...

1. Remove the Seat.
2. Loosen and remove the Retaining Bolt at the rear of the Fuel Tank using a 12mm wrench.

xj650 blog loosen fuel tank retaining bolt
3. Turn Fuel Selector Valve to "On".
4. Remove the Fuel and Vacuum Hoses from the Fuel Petcock.

xj650 blog petcock fuel and vacuum lines
5. Remove and set aside the Fuel Tank.
6. Cut the Fuel Hose in an appropriate location for your new Fuel Filter.

xj650 blog cut fuel lines
7. Install the Fuel Filter with two new clamps.
8. Re-install the Fuel Tank but don't install the Retaining Bolt.
9. Lift up on the rear of the Fuel Tank and carefully re-install the Fuel and Vacuum Hoses.

xj650 blog cut fuel filter installed
10. Re-install the Retaining Bolt and Seat.

That's it. You're done!

(Yes, I know... I forgot to get hose clamps. I'll put 'em on later.)

(Written by Don Bangert Author of several How-To's and the blog, The Path Less Traveled.)

0 Responses for “ HOW TO: Install a fuel filter”

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Recently Commented

  • Anonymous says:
    How would I get some of these parts cause I would like to do this but different color
  • Anonymous says:
    Excellrnt got bike fired up after 3 years and wiring harness replacement. Works on turbo
  • Anonymous says:
    Great how to thank you for the information
  • Anonymous says:
    I need to replace my flasher for my signals, any idea where i can get a manual?
    [[More detail]]
  • Elvis Glazier says:
    Some borders are harder than others. This year I did the remainder of Eastern Europe plus Turkey. I...[[More detail]]
  • Derek says:
    I lived in Adelaide for two years and almost bought a KLR 650 to do some bush riding. I'm back...[[More detail]]
  • Derek says:
    Nice looking xj. I'd love to do that ride. I've done the whole "across America"...[[More detail]]
  • Anonymous says:
    excellent article! thanks for taking the time to post it!!! in reference to the ? about 10w-30 I...[[More detail]]
  • Anonymous says:
    Air pressure in the shocks?
    Adjust it on the center stand or on the side stand? good blog.
  • Mark Lyons says:
    The article on how to change fork seals is excellent.
    I plan on performing this soon on my...[[More detail]]

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