Sunday, March 16.

BREAKING NEWS

  • >>19-Apr-2010: XJ650 Hardtail Chopper
  • >>07-Apr-2010: The New Everything Yamaha XJ650 Site
  • >>06-Apr-2010: Hacked
  • >>23-Jul-2009: XJ650 Adventure
  • >>26-May-2009: Green with Envy
  • >>06-Apr-2009: HOW TO: Bench Synch your Carbs
  • >>30-Mar-2009: HOW TO: Install a Headlight Modulator
  • >>27-Mar-2009: Red Beast
  • >>12-Jan-2009: HOW TO: Test a Relay
  • >>11-Jan-2009: Silver Special Maxim

XJ650 Hardtail Chopper

I came across this chopper on my countless hours spent looking at pictures of Yamaha Maxim and Seca motorcycles. I really loved the clean look of this hardtail chopper. I had the misfortune of losing my muffler on a midnight ride into Istanbul, Turkey and I remember how loud it was. Looking at the missing muffler on this motorcycle makes me cringe thinking about the noise this bad boy must unleash. The owner of this Yamaha XJ650 hardtail is a g...

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The New Everything Yamaha XJ650 Site

Well after many hours in front of the computer I have given the Everything Yamaha XJ650 site a complete face lift. I hope you like the new look. T...

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Hacked

Over the weekend this site was hacked. I'm not sure why, it's not as if we have a huge following. I'm pretty sure it's the Honda CBR crowd jealous...

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XJ650 Adventure

I know alot of people just come to this site for the great 'How-To's" and to get ideas for their XJ650 restoration projects but I wanted to direct...

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Howto

HOW TO: Bench Synch your...

This is a "How-To" on bench-synching carburetors. I've noticed quite a people (me being one of them) searching for clear instructions on how to do this. At some point recently I came upon them, but I can't seem to find them anymore. So, I decided to

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Fuel

HOW TO: Bench Synch your...

This is a "How-To" on bench-synching carburetors. I've noticed quite a people (me being one of them) searching for clear instructions on how to do this. At some point recently I came upon them, but I can't seem to find them anymore. So, I decided to

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Electrical

HOW TO: Install a Headli...

Have you ever seen those motorcycles coming at you with those headlight modulators? The pulsating headlight makes them very noticeable to other motorists. Unfortunately, these units can be rather expensive. After doing some research, I've come up wi

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Engine

Readersrides

XJ650 Hardtail Chopper...

I came across this chopper on my countless hours spent looking at pictures of Yamaha Maxim and Seca motorcycles. I really loved the clean look of this hardtail chopper. I had the misfortune of losing my muffler on a midnight ride into Istanbul, Turk

More...

Chasis

HOW TO: Change your fork...

You noticed it sometime back, but ignored it hoping it would go away. But, it hasn't. In your embarrassment, you quickly wipe off your fork tubes when meeting friends for fear that they might say something. Worse yet, it's gotten so bad that your fr

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Travel

XJ650 Adventure...

I know alot of people just come to this site for the great 'How-To's" and to get ideas for their XJ650 restoration projects but I wanted to direct you to another side of owning a Yamaha XJ650... riding! As the administrator of this blog you can gues

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Ads

XJ650 Swarmed by Gypsies in Albania

Daily Deals

HOW TO: Replace instrument cluster light bulbs

Posted on January 9, 2009 and filed under , , . You can follow any responses to this entry through theRSS 2.0 . You can leave a response or trackback to this entry from your site

xj650 blog Cluster ShotsYou see it every time you climb on your bike. It sits there providing you with a mountain of information for your riding pleasure. It does its job without complaint. But every once in awhile, something goes wrong and you're forced to open her up.

Well, that's the case for this latest installment in my "How-To" series. When I bought my bike, I noticed that the tachometer light wasn't working. It was mid April heading into summer. I was a new rider and had no plans on riding at night, so I didn't bother fixing it.

Well, times have changed. Here it is the beginning of October and I'm fighting tooth and nail for every riding day I can get. I've embraced—with open arms—the idea of riding at night. But, that burned out tachometer light has got to be fixed. I've just got to know what's going on in the engine room.

Enough of that. Let's get started with our project.

Here are the steps...
1. Remove tachometer cable (if so equipped).
2. Remove speedometer cable.

xj650 blog loosen tachometer cable nut

xj650 blog loosen speedometer cable nut
3. Remove instrument cluster mounting bolts.

xj650 blog loosen right cluster bolt

xj650 blog loosen left cluster bolt
4. Remove headlight from headlight bucket.
5. Unplug and fish through the wiring harnesses for the speedometer lights, the tachometer lights, (the tachometer head, if so equipped), and idiot light tree.

xj650 blog remove headlight
6. Remove the instrument cluster.

xj650 blog remove cluster
7. Remove the screws from the rear of the instrument cluster.

xj650 blog remove housing screws
8. Remove the chrome housing.
9. Remove and replace the light bulbs.

xj650 blog light bulb locations
10. Perform any other work that needs to be done (cleaning, lubing, etc.)

xj650 blog lube cluster

xj650 blog lube cables
11. Reinstallation is the reverse process.

That's about it. This one's pretty easy to take care of.

Bonus Tip: if you scroll back up and look at the instrument cluster you'll see a small digital clock affixed to the tachometer. That's held there by a piece of Velcro. This allows me to remove it when I wash the bike or find myself in a heavy down pour. Underneath the head cover (that plastic piece surrounding the ignition switch) you'll find another piece of Velcro. I can stick the clock there until the wet condition passes.

(Written by Don Bangert Author of several How-To's and the blog, The Path Less Traveled

0 Responses for “ HOW TO: Replace instrument cluster light bulbs”

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Recently Commented

  • Anonymous says:
    How would I get some of these parts cause I would like to do this but different color
  • Anonymous says:
    Excellrnt got bike fired up after 3 years and wiring harness replacement. Works on turbo
  • Anonymous says:
    Great how to thank you for the information
  • Anonymous says:
    I need to replace my flasher for my signals, any idea where i can get a manual?
    [[More detail]]
  • Elvis Glazier says:
    Some borders are harder than others. This year I did the remainder of Eastern Europe plus Turkey. I...[[More detail]]
  • Derek says:
    I lived in Adelaide for two years and almost bought a KLR 650 to do some bush riding. I'm back...[[More detail]]
  • Derek says:
    Nice looking xj. I'd love to do that ride. I've done the whole "across America"...[[More detail]]
  • Anonymous says:
    excellent article! thanks for taking the time to post it!!! in reference to the ? about 10w-30 I...[[More detail]]
  • Anonymous says:
    Air pressure in the shocks?
    Adjust it on the center stand or on the side stand? good blog.
  • Mark Lyons says:
    The article on how to change fork seals is excellent.
    I plan on performing this soon on my...[[More detail]]

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